C Series European VS Traditional PE Jaw Crusher Machine?

The Traditional SERIE PE SEABLA CONTIGUACIÓN is popular among users because of its simple structure and low price. So what is the difference between C Series European Jaw Crusher and Traditional PE Jaw Crusher? Próximo, VEST Machinery will take you to learn more about it.

There are significant differences between the C-type European Jaw Crusher and the PE Jaw Crusher in terms of structural design, performance efficiency, maintenance methods and applicable scenarios, and the price is also higher due to technological upgrades. The following are the details:

♦♦ Differences in structure and design

1. Crushing Chamber Shape

Traditional Jaw Crushers are mostly semi-V-shaped or flat cavities, with dead corners for discharge and low efficiency.

The European Version of Jaw Crusher adopts V-shaped crushing chamber. The width of the feed port is consistent with the marked size, which makes the discharge smoother and avoids blockage and jumping.

2. Adjustment Method

Traditional Jaw Crusher: The discharge port is adjusted by gasket, which requires stopping the machine for operation and the steps are complicated.

European Version Jaw Crusher: adopts wedge adjustment device, which drives the wedge to move by screw to achieve stepless adjustment, without stopping the machine, and the adjustment is more intelligent and efficient.

3. Connection Between Bearing Seat and Frame

Traditional Jaw Crusher: The bearing seat and frame are fixed by welding, which is prone to cracking due to vibration and has a short lifespan.

European Version Jaw Crusher: adopts bolt-connected integral cast steel structure to enhance radial strength and extend service life.

4. Jaw Plate and Guard Plate Design

Traditional Jaw Crushers are mostly integral jaw plates with flat guard plates, resulting in low crushing efficiency.

The jaw plate of the European Jaw Crusher is usually a three-section combined structure (large equipment), which can be exchanged and reused after being worn, thus reducing costs. The guard plate is designed in tooth shape to increase the effective crushing area and improve efficiency.

♦♦ Performance and efficiency comparison

1. Crushing Capacity

The European version of the jaw crusher has a larger eccentric shaft and a longer jaw plate. After optimization, the equipment is lighter but has a higher crushing strength. The output is increased by about 20%-30% at the same power. For example, the output of the European version of the MC160 jaw crusher can reach 450-1200 tons per hour, far exceeding that of traditional models.

2. Lubrication System

Traditional Jaw Crushers rely on manual lubrication and have a high maintenance frequency.

The European version of the jaw crusher is equipped with a centralized hydraulic lubrication system as standard, which makes lubrication more uniform and efficient and reduces manual intervention.

3. Energy Consumption and Environmental Protection

The European version of the jaw crusher reduces energy consumption by 10%-15% and has lower operating noise by optimizing motion parameters and structural design, meeting environmental protection standards.

♦♦ Applicable scenarios and maintenance costs

1 Application Scenarios

Traditional Jaw Crusher: suitable for small and medium-sized mines or short-term projects, with low investment costs but limited efficiency.

European Jaw Crusher: suitable for large-scale mines, high-output production lines and projects with high environmental protection requirements, with higher economic efficiency in long-term operation.

2. Convenient Maintenance

The European version of the jaw crusher adopts a modular detachable frame (non-welded design), which is convenient for underground installation and transportation, and the maintenance time is shortened by 30%.

♦♦ Price comparison

1. Initial Cost

Due to technical upgrades (such as hydraulic lubrication, wedge adjustment, etc.), the price of European jaw crushers is usually 20%-40% higher than that of traditional models. For example, the price of equipment with the same specifications may be more than RMB 100,000 higher.

2. Long-term Economic Efficiency

Although the initial investment is high, the European version of the jaw crusher has a low failure rate, low maintenance cost, and long life (the life of key components such as bearings is extended by more than 50%), making it more cost-effective for long-term use.

♦♦ Summary

The European version of the jaw crusher is significantly superior to traditional models in terms of efficiency, maintenance and life through technical innovations such as V-shaped cavity, wedge adjustment, and hydraulic lubrication, and is suitable for high-yield, large-scale projects. Although the price is higher, the long-term operating costs are lower.

The specific choice of Rock Jaw Crusher Equipment also needs to be considered comprehensively based on project scale, budget and environmental protection requirements.

If you need a stone processing production line, please Contact Us. VEST engineering team and management team will provide services for your project and issue detailed layout drawings.